产品分类: Medal

MC ART AWARDS Custom Metal Medal Production Process：

1. Design and Conceptualization

• Customer Input: The process starts with discussing the design details with the customer. This includes dimensions, weight, colors, and custom elements like logos or text.

• Design Creation: The design team creates a digital rendering or 3D model of the medal using specialized design software.

2. Material Selection

• Zinc Alloy: Known for its durability and malleability, zinc alloy is commonly used for creating intricate designs and detailed medal structures.

• Copper: Copper is chosen for its rich color and the ability to be polished to a high sheen. It is often used for premium or luxurious medals.

• Stainless Steel: Stainless steel is used for its strength and corrosion resistance, making it ideal for medals that need to withstand harsh environments or outdoor use.

3. Mold Creation

• Tooling: A mold is created based on the 3D design. This could be done through a CNC machine or casting techniques, depending on the complexity of the design and material.

• Pre-Production Samples: Sometimes, a prototype is created to check the details and design before moving to mass production.

4. Casting and Shaping

• Die-Casting (for Zinc Alloy and Copper): The chosen metal is melted and injected into the mold. Once cooled, the medal takes its initial shape.

• Stamping (for Stainless Steel): For stainless steel, the material is typically stamped or pressed to achieve the base shape and size.

• Finishing: Once the casting or stamping is completed, the edges are smoothed, and any excess material is trimmed.

5. Design Details and Engraving

• Etching/Engraving: Fine details, such as logos, text, and intricate patterns, are engraved on the surface of the medal. This can be done using laser engraving or traditional hand-engraving methods.

• Texturing: The surface of the medal may also be textured or polished to create specific visual effects (e.g., matte, glossy, or satin finishes).

6. Plating and Coloring

• Plating: To enhance the medal’s appearance and durability, it may undergo a plating process using materials like gold, silver, or bronze.

• Coloring: Certain designs may require enamel coloring. This is a meticulous process where colored enamel is applied to the etched sections and then baked to achieve a smooth, durable finish.

7. Quality Control

• Inspection: After the production process, each medal undergoes a thorough quality check to ensure there are no defects in the design, material, or finishing. This step ensures that the medals meet the required specifications.

• Packaging: The medals are carefully packaged to prevent any damage during transportation. Custom packaging can also be provided if needed.

8. Delivery

• Once all checks are completed, the medals are ready for delivery to the customer. MC ART AWARDS ensures that each piece is produced to the highest standards and delivered on time.

Why Choose MC ART AWARDS for Custom Metal Medal

With over 10 years of expertise in the industry, we offer a wide range of materials including zinc alloy, copper, and stainless steel, allowing for the creation of personalized, durable, and premium medals. Our advanced production process, attention to detail, and commitment to customer satisfaction guarantee that each medal will perfectly match your vision, whether it’s for awards, events, or commemorative purposes.